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Forum Index : Windmills : The Mannly Smart Drive hits the 1150Watt

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fillm

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Joined: 10/02/2007
Location: Australia
Posts: 730
Posted: 03:23am 12 Oct 2011
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  BobMann said   Glenn we all now 600 RPM is not that high of a RPM.

Yes it is high RPMs for a good size HAWT , usually reached only in 10m/s+ and totally unachievable for your lenz.

  BobMann said  All I say to those that bitch is put your oun alt in a lathe,drill press, hook it up a gasoline motor to it and do the same test and post it. The only one was Bob from down Under.[/quote]
Quite a few of us have tested in Lathes ect OVER THE YEARS , you seem to burst onto the forum with all your claims and think that no one has done it before , you have still not shown at what efficiency your modified F&P is running at with input torque figures, I would think they would be very poor for 60s F&Ps , I have a heap of them and regard them as scrap . In my opinion 80s and 100s are good for mills and would think a single 60s stator running at what you claim "1400W @ 30MPH" will over heat melt the plastic and pole out.

  BobMann said  My unit was a test to see if some one could build a low cost high powered ALT that would last a life time and use unskilled workers to assemble any were in the world.
I will brake down my cost here for a basic unit.

60 Stator $65 USD
Drum kit $60 USD
axle shaft $25 USD
mounting $20 USD
plate for
shaft to
hold stator
38 Neo
Magnets $75 USD

cost of
parts $245 USD
Time 3 HR
to assemble[/quote]
Bob , where are the Blades and Hub, tower , wiring , voltage controlls which by the way are all the BIG COST BITS ?

The Bit I have a good Laugh at , is the HIGH POWERED ALT,THAT WOULD LAST A LIFE TIME ,AND USE UNSKILLED WORKERS,.... Really Bob, Thats pricless , especially the "unskilled workers" bit !!!




  BobMann said  We all know I will need big wings to get up to the full power of the Mann Smart Drive.[/quote]
BIG means SLOW, high torque , how are you going to achieve 600RPM for your full power figures ?

  BobMann said  I just assembled the 8 ft lenx setup on my tree for testing

[/quote]

Looks like it " WOULD LAST A LIFETIME "

  BobMann said  I allways say go big or go home.[/quote]

Bob , 1150W is not BIG.....


PhillM ...Oz Wind Engineering..Wind Turbine Kits 500W - 5000W ~ F&P Dual Kits ~ GOE222Blades- Voltage Control Parts ------- Tower kits
 
BobMann

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Joined: 30/06/2011
Location: United States
Posts: 134
Posted: 12:24pm 12 Oct 2011
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Phil
I have seen here afew of your axle flux crach and burn here on the fourm too.

Please post cost of unit and build time for some thing close to 1000 watt unit.
we at talking of the motor here so please keep in those lines.

The world is a very big place most are not as smart as you and skilled.

I can not believe you have the same last name you must of been adtoted.

Bob Mann
 
fillm

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Posted: 03:46am 13 Oct 2011
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  BobMann said   Phil
I have seen here afew of your axle flux crach and burn here on the fourm too.[/quote]

Sure have Bob as well as F&Ps , Thats a pretty standard outcome when you push past the limits looking for big numbers to show , my AXFX now furls off and limits to 2500W peaks but mostly sits at 1500w in good wind 6m/s+.

  BobMann said  
Please post cost of unit and build time for some thing close to 1000 watt unit.
we at talking of the motor here so please keep in those lines.[/quote]

The cost of my unit would far exceed yours , especially now with the cost of Neos , But it starts spinning before a annemometer can read wind speed and is producing power when a F&P is stopped .
In my opinon , the mark of a good wind generator is how well it makes power in low wind and the ability to protect its self in high wind .

I do not sell the AXFX comercially so I will not Quote a cost , for people wanting to build a AXFX I would steer them to HUGH PIGGOTS designs .


  BobMann said  
I can not believe you have the same last name you must of been adtoted.[/quote]

I think you mean "ADOPTED" , we should get together for a family reunion on day

As you have asked previously " To show pictures of other PMA motors or wind generators that can outperform the MANN SMART DRIVE , the pictures below are of the 500W kits I have a few off , these are basicly E-Bike motors that have blades fitted to them and are easily available of ebay and can be s easily converted .

They have NEO magnets , and can punch out the power to destruction if overpowered and also have very little cogging .




The standard Ebike motor is the black one and the others have been modified to wind gens . These are rated at 500W but easily blow through the 1000W with the one I have flying here peaking @ 1850W the other day in 20m/s . But in saying that those levels are very short lived if sustained . But with the ALU blades they are a very good low wind producer , not as good as an AXFX but for $650 that includes the 6m tower , blades base , rectifier etc its not to bad .

Below is a picture showing a bigger Ebike motor that I havn't got around to doing any thing with ,but the company that does the mods in China Rated them at 2kW.
These can be found on ebay and Alibaba.



Heres a Pic of the 500W Kit.$650 Inc heavy walled flanged 6m Tower & Base ,ALU blades, slip rings , rectifier , etc



But the catch is , to get good performance out of it, mods are required, so I inform the buyer of that and provide all the info I have at that time on what you have to do.


But if you want to buy what I would call a better quality mill from China then you would be looking at EXMORK , heres a link to their 1.5kW


On the other hand you could look at a kit like this HERE , which looks a lot like the one you are calling your HAWT design without the MANN cut into the tail.

These are only a drop in the Ocean to what is out there for the person wanting to play with a wind generator , and with the size we are talking here thats what it amounts to .
They are basicly toys for boys and a good hobby, whether you buy or build your own thats up to the individual,but the reality of it all is, if you don't have a good wind location its not going to make much power.

I have no hesitation in telling some one who emails me or calls me with an enquiry for base load power from a wind gen, 500w of solar panels will kill a 5kW wind generator day in day out, if you don't have a wind farm on your back door.

Probably why I don't sell many kits and why I don't want to be "THE BACK SHED FLIM FLAM MANN"


Edited by fillm 2011-10-14
PhillM ...Oz Wind Engineering..Wind Turbine Kits 500W - 5000W ~ F&P Dual Kits ~ GOE222Blades- Voltage Control Parts ------- Tower kits
 
Bryan1

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Posted: 05:29am 13 Oct 2011
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YAY we now have a new name for the originator of this thread

"THE BACK SHED FLIM FLAM MANN" and the byline should be powered by snake oil.

Now I do wonder if Ed knows that this individual is using HIS design for commercial purposes and if he hasn't been approached then the gates would be open.

Ed's website has been around for a longtime and he is a pioneer with the RE field. I do know if I came up with that VAWT design and saw this thread using my product WITHOUT my knowledge I would be letting my pigs go hungry until I caught up with the offender.

FLIM FLAM the F&P has been around for a hell of a lot longer than you have been in the RE field. Hell how did the caps all start eh.... about 5 years ago or more a guy called Dennis called me and said come and look at what we're doing. so I did then went home and tried them a different way. Gordon came up for a visit and saw the extra power they were making and the rest is history.

Fair enough a few graphs shown doesn't provide concrete proof, go and take some pic's of DMM's showing the voltage AND current USING THE WIND not a mechanical device. Better still get another person to check you're claims and I'm sure we could round up a member of FL to do some real world testing and report THE HONEST TRUTH.

I was going to stay right out of this but as you are bashing long term forum members then I do see the gates are open.

my 2.2 cents ( soon to be more with that carbon tax)
 
fillm

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Location: Australia
Posts: 730
Posted: 09:31am 13 Oct 2011
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  Bryan1 said  
Ed's website has been around for a longtime and he is a pioneer with the RE field. I do know if I came up with that VAWT design and saw this thread using my product WITHOUT my knowledge I would be letting my pigs go hungry until I caught up with the offender.
[/quote]

I agree , some 8 or so years ago I stumbled onto ED's site which inspired me on my journey with wind generators . I have up most respect for him and others and I shake my head when someone uses his design and can't even give him the respect to spell his name and design correctly.

  Bryan1 said  Fair enough a few graphs shown doesn't provide concrete proof, go and take some pic's of DMM's showing the voltage AND current USING THE WIND not a mechanical device. Better still get another person to check you're claims and I'm sure we could round up a member of FL to do some real world testing and report THE HONEST TRUTH.
[/quote]

On that point Bob , I see you jumped into Smithys thread basicly advertising your Brake Drum Neo Mod F&P, and offering to send him one to test .

Bob, I will make this offer... send one to me, I have a Dual Logging setup that can send real time Data to the " PICLOG on the NET " page and it be compared to either the Chinese 500W or the AXFX or I even have one of my F&P Duals , the choice is yours to see how it stacks up.

PICLOG PAGE HERE , The balls in your court Bob.....

All would then be revieled in a real wind situation with DATA FOR ALL TO SEE
PhillM ...Oz Wind Engineering..Wind Turbine Kits 500W - 5000W ~ F&P Dual Kits ~ GOE222Blades- Voltage Control Parts ------- Tower kits
 
BobMann

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Joined: 30/06/2011
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Posted: 12:29pm 13 Oct 2011
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For the Ed wing it is just a race car wing made to spin a round a saft it has been a round lot longer that Ed him self. There are 20 world wind turbine builders out there using it I do not see you trashing them. Ed is more then awear of what I have done with it. On all counts I have made even better. Can you say 80 MPH winds and still making power look at my vids. I all was say show me what you have build with your oun hands 99% are bench racers or dreams but dreaming are good if you go after them.
Phil makes great stuff and is a class by him self as the same for bob, gizmo,

I see no one testing on water towers to back feed the pumping stations and building electric car chaging station there.
This makes good reading.
http://southshorexpress.com/pembroke/8780-mann-made-windmill s-continue-in-pembroke.html

Say what you will talk is cheap around here lately. I only see the a small % of the group doing.

Phil for the chine one I see the bearing look a bit weak and they are made there so it is only a matter of time before they fail like the Ginlong.

I stand behind my post and charts and real tests and my custumors that are happy.

Remeber this post went this way because of a custermer used my unit in way that was deverent and small minds jumped on it.

Bob Mann



 
Rastus

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Posted: 01:33pm 13 Oct 2011
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Hi Bob,
If you can't trust your reletives to validate your results,(PillM's offer)who can you trust?No one is denying the success of your water tower mill and its survival,top marks!Cheers Rastus
see Rastus graduate advise generously
 
BobMann

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Posted: 02:43pm 13 Oct 2011
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  Rastus said   Hi Bob,
If you can't trust your reletives to validate your results,(PillM's offer)who can you trust?No one is denying the success of your water tower mill and its survival,top marks!Cheers Rastus

I will post when we get some wind its been going on 10 days with out a fart even at 200 ft
I have posted more real testing then any alt build that is out there guys.
Show me Ginlongs testing in a VID??? now we find bearings failing WOW who would of thought.
I guess Steves work is a lie too. You should really do a back round check on his work
before you trash his work too guys. You got wind you got power
Bob Mann
 
electrondady1
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Joined: 12/02/2009
Location: Canada
Posts: 208
Posted: 05:46pm 13 Oct 2011
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just received this email from Ed Lenz

"Hi Shawn,
I have talked with Bob through emails but never gave him authorization to manufacture the Lenz blades. Unfortunately, to often, when you have something that works people want to steal it and call it their own, lacking any real idea's of their own. I did notice he rely's heavily on "help" from forum members to develop anything while breezing through some of his posts this morning. Thanks for the heads up."


bob, i don't get it.
you seem determined to dig yourself into a hole!
Edited by electrondady1 2011-10-15
 
BobMann

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Posted: 07:07pm 13 Oct 2011
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  electrondady1 said   just received this email from Ed Lenz

"Hi Shawn,
I have talked with Bob through emails but never gave him authorization to manufacture the Lenz blades. Unfortunately, to often, when you have something that works people want to steal it and call it their own, lacking any real idea's of their own. I did notice he rely's heavily on "help" from forum members to develop anything while breezing through some of his posts this morning. Thanks for the heads up."


bob, i don't get it.
you seem determined to dig yourself into a hole!

Electrondady1 you have gone out of your way to slander me on many forums this is were that weight of legal action will drop on you. At no time did a make a statment
my statment was that I invented the tree top wind Mill and as allwas you are out of line.

Here is the post from this VID

He said he invented the tree top windmill, not the lenz. Bob's design is much lighter and more efficient than Ed's. He has improved on an existing design that's more versitle than Ed's. That wing has been used on race cars for a long time. His pma is alot lighter and definetly cheaper than an axial flux motor. Why reinvent the wheel when you can improve what already exists. Bob's the man...

And with my changes to this wing has inproved by a good 40%.

If this is from (ED) Shawn he should discloce the patten numbers and dates here on the forums.
Bob MannEdited by BobMann 2011-10-15
 
electrondady1
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Posted: 09:45pm 13 Oct 2011
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Bob's the man...
 
niall1

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Joined: 20/11/2008
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Posted: 09:55pm 13 Oct 2011
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but wait !....why not get rich quick ?....(morals need not apply) ...just sell one hundred 1k (plus) units at 2000 bucks....cant be too hard on ebay ..then take it from there ..

different kind of math i know ...but it looks pretty good on paper ....

just curious on the bearing thing Bob.....what makes you think the drum bearings are so immune to failure ....do they really last forever ? ...need adjusting .ish ?...are they tapered roller bearings ?.....replaceable ?

just a failed wind hobbies,t here ...it is fun though ...

Edited by niall1 2011-10-15
niall
 
turnymf
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Posted: 12:46am 14 Oct 2011
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  BobMann said  
  electrondady1 said   just received this email from Ed Lenz

"Hi Shawn,
I have talked with Bob through emails but never gave him authorization to manufacture the Lenz blades. Unfortunately, to often, when you have something that works people want to steal it and call it their own, lacking any real idea's of their own. I did notice he rely's heavily on "help" from forum members to develop anything while breezing through some of his posts this morning. Thanks for the heads up."


bob, i don't get it.
you seem determined to dig yourself into a hole!

Electrondady1 you have gone out of your way to slander me on many forums this is were that weight of legal action will drop on you. At no time did a make a statment
my statment was that I invented the tree top wind Mill and as allwas you are out of line.

Here is the post from this VID

He said he invented the tree top windmill, not the lenz. Bob's design is much lighter and more efficient than Ed's. He has improved on an existing design that's more versitle than Ed's. That wing has been used on race cars for a long time. His pma is alot lighter and definetly cheaper than an axial flux motor. Why reinvent the wheel when you can improve what already exists. Bob's the man...

And with my changes to this wing has inproved by a good 40%.

If this is from (ED) Shawn he should discloce the patten numbers and dates here on the forums.
Bob Mann


Here is where Bob is quoting from
http://www.youtube.com/watch?v=EAie5QgPrWg

I can't see any difference between your wing and the lenz Bob, where did you pluck 40% from?
Threats of legal action now Bob, from someone making claims of 500w from a small lenz, it is yourself that is more likely to be on the pointy end of any litigation case raised

 
Gizmo

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Posted: 01:43am 14 Oct 2011
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Hi Bob

Mate you need to work with the small windmill community, not against it. As I've said before, there are members on this forum that have many many years of experience with home made wind turbines, and especially with the F&P.

You need to start again, treat those more knowledgeable with the respect they deserve, and ask them for advise. Dont treat the forum as a place to sell your goods with overrated figures, we are smarter than that and therefore see it as a con.

You have done nothing new other than plug a F&P directly into a MPPT grid tie. This has given you a high power rating when driven by a drill, impressive figures, but as we keep trying to tell you, not practical. Adding neo magnets to a F&P is not new, nor is using a Lenz2 on a F&P, its all been done before.

Please listen to those that have done it all before, or you will find yourself alienated from the community.

GlennEdited by Gizmo 2011-10-15
The best time to plant a tree was twenty years ago, the second best time is right now.
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VK4AYQ
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Posted: 02:05am 14 Oct 2011
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Hi Bob and all

I have been following this thread for a while now and it is a shame to see it descending into a slanging match from both sides, are we loosing the sense of adventure and pioneering spirit that makes our hobby unique from other forms of energy conservation and collection?

Bob has made a reliable little alternator that he is rightly proud of, and if he wrong in over promoting his product well time will judge that, but at least he is out there giving it a go. Remember that it is a new thing to him and he feels his work is ground breaking, and done at least some validation of the results. There are many factors in making a successful machine, but in fact the big issue isn't the machine at all it is the wind collection efficiency, this can be very variable and effected by even very small modifications or adjustments to the blade system. It is like tuning a racing car compared to a street sedan, same basic components but a tweak here and there can add amazing amounts of power.

We all try to improve on an existing design and in most cases make it worse, but sometimes by accident rather than good judgement it improves, Bobs blades may be based on the lenz design but a fraction different here and there, the problem Bob has is he hasn't so far done a wind efficiency test, for which I wait in expectation as i am sure many others are. Bob has been a bit over the top in promoting his product prematurely, as with most generators I have tested over the years that will produce two or three times their rated output without letting out the smoke, this tells me that in reality, bobs machine is a 400 watt machine wit the extra reserve capacity.

As with all but the most sophisticated WAWT machines their limitation is in the effective RPM they can operate at, small diameter high speed ones suffer more from turbulence and internal resonance that tend to destroy them more rapidly, large diameter slow speed high torque machines cause design problems for the generator because a slow generator isn't as efficient as a fast one, so it needs a transmission or special design to make it work, life wasn't meant to be easy.

Why do we persist with these machines when the holy grail is lost? because we like to as it is our hobby, like some have the hobby of fishing and spent $5000 on a boat and trailer and $500 on fishing tackle to catch a $25 fish, building windmills is safer but not cheaper and about as impractical, but we enjoy it.

When the wife has friends over and proudly shows them the mill spinning away out the back and tells them that it is saving money, you cringe and mumble that the solar cells on the shed that nobody noticed are making electricity too, then you slink away before the questions get to hard, go and hide in the shed making wind mill Mk iiii hoping it may perform a bit better. Have a beer sit and think about a new system that will work better and nurse the sore finger that got caught in the vice.

Nothing will replace the windmill to sit and relax and watch while having a beer, whiskey or coffee, and the adrenalin fix when a storm front spins it up to terminal velocity, wires hot amp meter off the scale and heart thumping as you realize it did produce as much if not more than you saw when testing in the lathe, but for only a few minutes, reason to celebrate with a beer whiskey or coffee. Thats why we do it.

For all practicability it wouldn't solve our energy requirements unless we live wit a couple of LED cluster lights a transistor radio and maybe a CB low power radio or mobile phone, third world country, in our reality it would be be flat out doing the two slices of toast in the morning and a cup of coffee, and wouldn't keep the stubby cold at all.

This isn't the fault of the turbine but the fact we mostly choose to live in a low wind environmental conditions, no wind no power, low wind low power.

Most wind turbines are flat out producing 5 percent of rated power over a extended term but we still love to play with them because they are safer than rock fishing.

All the best

BobEdited by VK4AYQ 2011-10-15
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Gizmo

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Posted: 02:12am 14 Oct 2011
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Good post Bob
The best time to plant a tree was twenty years ago, the second best time is right now.
JAQ
 
shawn

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Posted: 08:43am 14 Oct 2011
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Fantastic post Bob (VK4AYQ) it was a pleasure to read and just to true for comfort!!

Bob you just build that turbine call it yours and fly it for a year then you will truely know what it can do and how to rate it for power!! Good luck..

But for us millheads rate it at what it makes out in the wind.Edited by shawn 2011-10-15
 
Rastus

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Posted: 10:30am 14 Oct 2011
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Hi Bob Mann,
My comment about family was a bit tongue in cheek,a reference to the adoption comment.I had hoped it would liten the mood of the thread,sadly it wasn't taken well because the thread was taking a dive.I'm very pleased to see Glenn,Bob and Shawns posts.Forum members do tend to take a personel interest in other people along with the technical projects,so keep up the good work Bob!Cheers Rastus
see Rastus graduate advise generously
 
fillm

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Posted: 12:13pm 14 Oct 2011
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  VK4AYQ said  
Nothing will replace the windmill to sit and relax and watch while having a beer, whiskey or coffee, and the adrenalin fix when a storm front spins it up to terminal velocity, wires hot amp meter off the scale and heart thumping as you realize it did produce as much if not more than you saw when testing in the lathe, but for only a few minutes, reason to celebrate with a beer whiskey or coffee. Thats why we do it.

For all practicability it wouldn't solve our energy requirements unless we live wit a couple of LED cluster lights a transistor radio and maybe a CB low power radio or mobile phone, third world country, in our reality it would be be flat out doing the two slices of toast in the morning and a cup of coffee, and wouldn't keep the stubby cold at all.

This isn't the fault of the turbine but the fact we mostly choose to live in a low wind environmental conditions, no wind no power, low wind low power.

Most wind turbines are flat out producing 5 percent of rated power over a extended term but we still love to play with them because they are safer than rock fishing.


Bob


I aggree , great post Bob and Yes there is and has been a good old slanging match going on here . You have covered it in a nut shell , I would say 99.9% of us live in wind areas where the wind turbine manufactures quote their rated start up power because mostly no one wants to live in a place that has an average wind speed above 6m/s, they continue to quote the 10~12m/s BIG figures for HAWTs and for VAWTs are doctered with 15m/s, which lures the uninformed into parting with the $.

But like you and I have said , we are enthusiasts and hobbists and get pleasure from building and tuning wind generators , here is where we exchange ideas show what we have done, been doing, and get ideas or give advice .

As you would know I also posted info on the 500W kits I offered for sale here a year or so ago, I feel I did it with the best intensions and showed they had problems and what mods needed to be done to make them work a bit better and coped some flack over that, as well as the Alu blades prior to that. I feel responsible for the outcome that resulted in a highly regarded member who in my opinion is one person this forum needs, leaving, and I hope one day he does decide to return .

So far what I have seen BobM doing on this forum has been well and truly aired and I still feel that it steps outside of the forum bounds and seems to be more of an advertising platform than a disscussion, but this is not my decision to police.

It is a major problem with the internet and places like this where some just want to steal others ideas to call it their own for profit or to call it their own with no acknowledgment, and then some have the gall to try and sell it back with unrealistic figures and claims.

Edited by fillm 2011-10-15
PhillM ...Oz Wind Engineering..Wind Turbine Kits 500W - 5000W ~ F&P Dual Kits ~ GOE222Blades- Voltage Control Parts ------- Tower kits
 
turnymf
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Posted: 12:54pm 14 Oct 2011
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dito

"because they are safer than rock fishing."
Rock fishing is only as dangerous as you allow it to be






Edited by turnymf 2011-10-15
 
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