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Forum Index : Electronics : Inverter PCB’s

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poida

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Joined: 02/02/2017
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Posted: 07:55am 11 May 2018
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Got my power boards. They look great.
Thanks for your work on this.
wronger than a phone book full of wrong phone numbers
 
Madness

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Joined: 08/10/2011
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Posted: 08:19am 11 May 2018
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  renewableMark said   Bugger, didn't get mine today.
Bloody aus post useless mongrels.


The post box I put them in included Melbourne on the list that would get it the next day if posted by 5PM, it was 2:30 when I posted them. I know at least 3 people have got them today.

No problem Poida, I look forward to seeing how you guys go with syncing an inverter for charging.Edited by Madness 2018-05-12
There are only 10 types of people in the world: those who understand binary, and those who don't.
 
renewableMark

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Joined: 09/12/2017
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Posts: 1678
Posted: 10:21am 11 May 2018
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Aus post are completely useless, they'll turn up middle of next week and if you question them the reply will be something like "yeah nah, yooz got it didn't yuz?"

Many times overnight bags have not come overnight, I'm not in the least bit surprised. Not your fault Mad.
Cheers Caveman Mark
Off grid eastern Melb
 
Phil23
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Joined: 27/03/2016
Location: Australia
Posts: 1664
Posted: 09:12pm 11 May 2018
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  Madness said  Been working on the GTI regulator, I will get a small sample of these made, not ready to do any more until I have actually tested it. If there are any Masochists out there that want to try the Beta version let me know, no guarantees though, it is experimental.





From what I've read these could serve as DC switches as mentioned else where.

Just wondering what I need to start getting on had if I want to build 2 "Switches" for swapping the Arrays on my PV2 input.

Been starting a list & would appreciate feedback.

Will have some of the basic stuff on hand, or just down the road at Jaycar.

Mosfets

Insulators

TIP35C

Power Supply

Arduino Nano

ADS1115

I'm willing to try & get my head around Arduino & out of the sand, but would also like to try running the board of a MicroMite if I can come up with an adaptor.

Phil.


Edited by Phil23 2018-05-13
 
Hoges57
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Joined: 11/05/2018
Location: Australia
Posts: 1
Posted: 10:22pm 11 May 2018
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Hi Madness,
A newbe on the forum, just enquiring if any 24 fet boards and controller boards available?
Just starting out, 3 kw of panels and a number of GTI's waiting in the shed just need a stable inverter to fire up a mini grid.
Thanks,
Gary
 
Madness

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Joined: 08/10/2011
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Posted: 10:30pm 11 May 2018
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Hi Phil,

I have a version of this operating now for some time but am adding more functions for the next batch of PCBs. ADS1115 is only needed if you are wanting to monitor battery current, otherwise, you can leave it out and jumper the battery voltage to one of the analogue inputs.

The Isolated PSU used on the PCB above is this one with a 6k8 smd resistor across a 2k4 (R6).

You will also need A3120 Isolated Driver ICs.

Sorry can you give details again as to what you are switching and under what conditions you want to switch it and is all this going to VIA GTI's?
There are only 10 types of people in the world: those who understand binary, and those who don't.
 
Madness

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Posted: 10:36pm 11 May 2018
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Hi Hoges57,

Yes I have PCBs available however there will be a slight increase in price as the initial group of people committed and paid in advance to get the numbers up.

24FET Power Boards $35
Control Boards $15
Fan boards $8 (not needed with control board above)

1 or 2 sets of PCBs will cost $15 for express post

PM me if you want to go ahead.
There are only 10 types of people in the world: those who understand binary, and those who don't.
 
Phil23
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Posted: 10:54pm 11 May 2018
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  Madness said  Sorry can you give details again as to what you are switching and under what conditions you want to switch it and is all this going to VIA GTI's?


I have a 3kW String on PV1 & want to be able to choose one of 2 other strings to connect to PV2, initially just based on time of day.

Might get more elaborate down the track, but for the past week I've just been pulling plugs at around 2:00pm....

Wired up a couple of spare Iso last night with a common output, so now have a manual "Click-Click" transfer, but ultimately I'd like it automated.

Noticed somewhere you had a post with Master/Slave PCB's, but whatever the requirement I'll jump for whatever's appropriate.

Phil.

Edit..

It's a hybrid I'm running, but have the 3 strings now & only 2 PV inputs.
Also 1 string is only 6 panels, so significantly different in it's Voc.

Edited by Phil23 2018-05-13
 
Madness

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Posted: 12:28am 12 May 2018
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I have changed my plan regarding the slave PCB. What I plan to do now is use the same PCB without some components and different software. The master will transmit the PWM value via RS485 and the slave can be up to 1200 m away. The slave will then just put out the amount of power required.
There are only 10 types of people in the world: those who understand binary, and those who don't.
 
Madness

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Posted: 07:18am 12 May 2018
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Almost ready to run the control board, just need to clean the flux off and check it. Bottom photo show where the I am mounting the fan MOSFETs and TIP35c's so the can be screwed to the power board heatsink.






There are only 10 types of people in the world: those who understand binary, and those who don't.
 
renewableMark

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Joined: 09/12/2017
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Posts: 1678
Posted: 09:23am 12 May 2018
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Good work Mad,
I was playing around with the nano today and changed some numbers to make the flash go longer/shorter, and gap longer/shorter.
Anyway at least I know it's loaded properly and I can upload codes.
It's surprisingly easy to change values if the basic code is already there.
This is the flashing upload I did and changed.
Quite a versatile little thing really, with lots of sensors available lots of projects could be done.
Cheers Caveman Mark
Off grid eastern Melb
 
Madness

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Posted: 09:30am 12 May 2018
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Good to see you are getting into it Mark, yes the Arduino is so easy to do so much. You probably can see now how it I did my first sketch to get my SWHS working.
There are only 10 types of people in the world: those who understand binary, and those who don't.
 
renewableMark

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Posted: 09:46am 12 May 2018
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Yeah I showed my wife how I could change it's flashing with just a few clicks, her reply was " so you find that interesting??"
Well I can see potential for it's uses and ease of changing what makes it work and at what values, temp, light, volts all sorts of things.
Quite amazing and easy to work with really.

One little tip for anyone not familiar with them setting it up, when you first plug it in to the USB it will have a little notification window appear bottom right telling you it's installing device.
It will tell you which com port that is.
You'll need that when uploading.Edited by renewableMark 2018-05-13
Cheers Caveman Mark
Off grid eastern Melb
 
Madness

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Posted: 09:58am 12 May 2018
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Logic and women are like oil and water.


I am working on the sketch for the control board ATM, so at this stage, all you will really need to know is how to open a sketch and upload it to the Nano. But learning more like you are will open more doors for you.Edited by Madness 2018-05-13
There are only 10 types of people in the world: those who understand binary, and those who don't.
 
Madness

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Posted: 07:08am 13 May 2018
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I have effed up a little, couple small errors on the control board.

You will need to cut the 2 tracks as per below and connect the 4u7 cap to ground, replace the left 1K resistor with a wire link.




The 5V is connected to the wrong spot for the temperature sensors, so the track needs cutting and a link soldered in as shown.




Also R44 and R46 on the power board are shown as 10 ohm on the silkscreen, they should be 5K1 ohm.






Apart from that seems to be all good I have had the Control Board and Power Board running but just with 4 FETs and no caps so far. Unfortunately, I have had other things taking up my time ATM.Edited by Madness 2018-05-14
There are only 10 types of people in the world: those who understand binary, and those who don't.
 
Tinker

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Joined: 07/11/2007
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Posts: 1904
Posted: 07:29am 13 May 2018
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While you are modifying your control board, may I suggest you solder a 10K resistor from pin 6, EG1810 to ground. Its a safety device that lets you unplug the power switch (accidentally ) while the unit is still powered up and nothing happens. No instability blow ups .
Klaus
 
Madness

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Posted: 07:40am 13 May 2018
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Sounds like you are speaking from experience Klaus?

So like this.



Edited by Madness 2018-05-14
There are only 10 types of people in the world: those who understand binary, and those who don't.
 
yahoo2

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Joined: 05/04/2011
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Posted: 08:20am 13 May 2018
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  Madness said   Hi Yahoo,

That is the off position of the SPDT switch connects to ground via the resistor.




I will see if I can post some clearer pictures soon, just redoing a lot of the area around the Nano to include temperature sensing, fan control and current sensing.

Also a slight change to the mounting holes so the TIP35c's and MOSFETs for the fan control can be flipped (if you want to) under the PCB and screwed to the +48V heatsink


Dammit! we were looking right at it almost a month ago and still missed it! I knew something wasn't right in there, I was just too slow to figure out what.
I'm confused, no wait... maybe I'm not...
 
Madness

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Posted: 08:31am 13 May 2018
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It works but does not turn off and the LED did not work as it was.

I should have look at it more seriously when you raised the question Yahoo. Fortunately, it is not hard to fix.
There are only 10 types of people in the world: those who understand binary, and those who don't.
 
renewableMark

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Posted: 09:30am 13 May 2018
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could you just cut the link to led2 above the solder joint of the 1k resistor?
Cheers Caveman Mark
Off grid eastern Melb
 
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