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Forum Index : Other Stuff : home brew hydrogen generator

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CNC Pro
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Joined: 30/01/2008
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Posts: 3
Posted: 09:48am 30 Jan 2008
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Hello! And Greetings!
As a new member to this forum, I thought I’d pose a question to the vast wealth of brainpower I’ve seemed to stumble across here. So please bear with me.

I’m located in Upstate New York, clinging to my hill top shop by my toenails, as 50 mph winds greet me on this fine (20 degrees Fahrenheit) January morning. And as the neighbors garbage cans circulate by, I find myself wondering if this energy could be tapped into.

It’s well documented in the pages of this web-site the benefits of generating electricity from home-built wind turbines. And I’m reminded of a little “experiment” my brother and I used to play with as kids, creating hydrogen gas from a simple DC power supply and salt water. Mighty fine pyrotechnics and singed eyebrows were had by all!

My question is:
Has anyone attempted to build a home brew hydrogen generator using the “free” DC power of these turbines?

I’ve seen hydrogen powered vehicle conversions, and one of the main reasons for these not being more of a mainstream fuel source, is the lack of an infrastructure such as refueling stations etc.

I’m not knocking electric vehicles, I was thinking that an alternative fuel for the millions of internal combustion vehicles already on the road, might be more accepted, as opposed to having to buy a new electric or converting gasoline to electric vehicles.
Also, most of the homes in this area are already heated with natural gas, could hydrogen be used as an alternative heating fuel?

Anyway, you have a nice site here, I enjoy reading the many accomplishments by so many ingenious people.
Thank you!
Edited by CNC Pro 2008-01-31
 
Tinker

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Joined: 07/11/2007
Location: Australia
Posts: 1904
Posted: 02:44pm 30 Jan 2008
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Hydrogen gas? Hmmmm...

While it is relatively easy to generate said gas with electricity, have you considered how to store it yet?

Perhaps in a gas tight bag, aka zeppelin? This might make your neighbours and the county sheriff mighty nervous with its great potential of *boooom*

If you try to compress it, you may find that takes more power than you bargained for.
For example, my city (Perth, Western Australia) had imported a few clean green hydrogen powered buses. Unfortunately, the hydrogen required to run the things was made with local coal fired power station power - not so clean & green any more. Also, the total power costs required to get the hydrogen into the pressurised containers far outweighed the costs running the buses with conventional fuel (diesel).
So, these buses are now moth balled

In the long run I think its more enconomical to store wind gnerated electricity in batteries rather than do further conversions into an other medium.
Klaus
Klaus
 
Gill

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Joined: 11/11/2006
Location: Australia
Posts: 669
Posted: 11:42am 31 Jan 2008
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G'day CNC Pro,
Welcome to the forum

I have certainly given it some thought. I am inclined to using the excess power generated in my wet season to create the hydrogen, store it until needed, then feed it into a fuel cell to generate electricity. Unlike battery storage, Hydrogen will not deteriorate over time. It might leak out a little......

Making the Hydrogen Generator is simple enough, no problems there, but as Tinker suggests, storage is a big problem.
The other problem, though just a little one, is the hundred thousand or so dollars needed to buy a fuel cell of suitable size.
Once I get the electricity back there's no problem feeding it to my batteries for use.

I've got the beginning and end sussed, it's just the middle I have trouble with.

You've got some great ideas there. Let me know if you come up with some sure fire solutions I can use.
was working fine... til the smoke got out.
Cheers Gill _Cairns, FNQ
 
Trev

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Joined: 15/07/2006
Location: Australia
Posts: 640
Posted: 01:36pm 23 Feb 2008
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G'day CNC Pro, Gill and others.

I have a friend who had made a device to split the hydrogen and oxygen from water and ran his car on it. He did not have any storage facility. He used it as he made it.

He no longer uses it, in fact sold it for a good price. The reason for selling was that it took a considerable amount of electricity to split the water. The Hydrogen enery was less than the electrical energy that was put in. So in effect, the alternator could not produce enough electricity to keep the whole thing going. Poor efficiency.

The reality is for vehicles, use the energy, whatever it be, in in most natural way possible. Every step in the conversion of energy, there are losses.

In my opinion, hydrogen, ethanol, biodeisel will never replace fossil fuel. Electricity does have a chance.

For a back up storage of excess, is more gain. You can only use so much electricity, and storage for times when you don't have any electricity is good.

For heating, would it not be sufficient to use electric heating.

Good luck in your research and development, you never know, it could make you rich.

Trev @ drivebynature.com
 
Gill

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Joined: 11/11/2006
Location: Australia
Posts: 669
Posted: 03:55am 24 Feb 2008
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Yes, One of our local fisherman looking at soaring fuel prices wanted to use excess generating capacity to make hydrogen then feed it into the motors.
Some people just can't be told.

At least your bloke got good $ when he woke up. Hope it was to someone using the technology positively.

I see the 'generate on demand' methods as limited in application though safer, whilst the 'generate and store' methods have far greater useful applications, but on safety I think history has already set the precedence there.

Still it can be done, and if we are clever enough to use nuclear, I don't see a massive hydrogen fire/explosion to be any worse than a nuclear explosion/meltdown.
If all the petrol was gone tomorrow, I can't envisage electric or nuclear jumbo's, but hydrogen or other gas, maybe.

What do the Yanks say? "It aint ova til the fat lady sings."
was working fine... til the smoke got out.
Cheers Gill _Cairns, FNQ
 
Trev

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Joined: 15/07/2006
Location: Australia
Posts: 640
Posted: 09:06pm 24 Feb 2008
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Hey Gill,
The experience of my freind was, to get the hydrogen gas though, you use more kw of electrical energy than the hydrogen kw of energy is worth.

As I said, every time you convert from one energy to another, you lose some. This is eactly the same for inverters, changing from battery dc to 240 or whatever v ac.

If that fisherman wanted, he could set up solar and wind gens on his boat and get around with electric motors!

Wind sails are more efficient, because the enrgy is not converted to another form of energy, but as you mention, can't be stored for when there is none.

A fire/explosion of hydrogen is still far safer than the nuclear meltdown. At least there is no radiation.

Trev @ drivebynature.com
 
martinjsto

Senior Member

Joined: 09/10/2007
Location: Australia
Posts: 149
Posted: 12:49am 25 Feb 2008
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hi guys,
i have made a hydrogen generator also, used a system that generated on demand and fed directly into the air intake.
i recieved aproximatly 13% increase in fuel economy in my diesel pajero over a trip from perth to collie about 280km. my unit drawed 20amps, an amount the alternator could handle without loosing charge to batteries during the day at night it is a diferent story, i have a 70amp alternator in my vehicle.
it is possible, but i made the unit from pvc should of used a stainless cannister, the water in the unit got quite hot and i found the pvc warped. the unit was kept under controle using a washing machine water level switch, which swithced off the power via a relay when the preasure inside the hydrogen unit rose too high. overunity wont happen but as a booster there definatly is potential, the ideat of using a f&p for the power has its faults, driving off tailshaft or wheels only produces loading of drivetrain therefor no gain to efficiency, using a small vawt like the a/c in some vehicles merit more investigation.
and yes the 20amps on the alternator also loads motor but i did get better ecconomy.
as the hydrogen is used as it is made storage isnt an issue and i advise using flashback arrestors or a bubbler befor the intake.
there are some people that are getting realy good production using pwm and only 2 to 5 amps.
i dont think you will ever run a vehicle purely off hydrogen but as a booster there is definate potential.
martin

free power for all
McAlinden WA
 
CNC Pro
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Joined: 30/01/2008
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Posts: 3
Posted: 10:17am 25 Feb 2008
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It’s too bad that Perth gave up on their hydrogen buses, the technology is being pursued in my area with hydrogen-powered buses and local delivery trucks seeing daily use. Albeit, their numbers a still fairly small.

As the owner of a CNC Job shop, my shop produces components for a division of Daimler/Chrysler, which specializes in hydrogen powered buses. Business has been steady (with interest coming from state and local municipalities searching for alternative fueled vehicles).

The diversity of projects illustrated on this site is a testament to the thinking that “there is more than one way to skin a cat”, and that future energy requirements are going to have to come from multiple sources.
I was simply posing the question of hydrogen generation as another option.
Martinjsto’s experiment does demonstrate the potential, and with some refinement, it makes one wonder what possibilities could be achieved.

Martin, can you tell me what you used for electrodes in your Pajero’s system?
 
Gill

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Joined: 11/11/2006
Location: Australia
Posts: 669
Posted: 10:42am 25 Feb 2008
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Yes Martin, spill the beans.

I appreciate your relating how heat was a problem with the PVC generator you made. I had mentally made a unit of PVC also. Won't do it now. Thanks.

I guess I was only thinking of the current breaking down the H2O molecule and did not consider there would be heat generated also. I was more considering an associated corrosion problem. still your idea of stainless covers that as well.

You say you got a 13% increase in fuel economy. I reckon this would be more the effect of a higher octane fuel mix rather than the basic 'kw in v kw out' of Trev's post?
was working fine... til the smoke got out.
Cheers Gill _Cairns, FNQ
 
martinjsto

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Joined: 09/10/2007
Location: Australia
Posts: 149
Posted: 04:30pm 25 Feb 2008
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my last running unit used 15 off 1.2mm stainless steel plate about 5 inches by 3 inches set in a negative positive neg pos etc arangement about 2mm apart, you can use an electrolite but dont use salt water as it produces sodium cloride gass(i think thats the name of it) very poisenouse.
use baking soda or caustic soda i prefer the first. measure the hho produced by bubbling into a upside down plastic bottle submergen in a bucket of water and measure the displacement for liters per minute.
i will try to get some pics of unit set up in test enviroment soon if you would like to see it, there is other arangements people use including neutral plates.
the gas produce is actualy a combination of oxygen and hydrogen HHO which burns very rapidly when drawn into the inlet manifold from normal vacume. the hydrogen comes off the negative plates the oxygen from the positive so starting and finnishing on negative plates gives more hydrogen than oxygen.
also 2 inlets are used on petrol motors, one above carby or butterfly valve and one bellow. becouse more acceleration means less vacume in manifold and more above inlet, and vis a versa. others use throttle controle valves similar to preasure valves in hot water systems.
i think your right gill, the increase in ecconomy is probably becouse it burns the fuel a lot more efficiently than streight diesel. hydrogen also ignights almost immediatly as against most liquid fuels, therefor the timing should be adjusted in petrol motors to take advantage of the hydrogen fuel. in my injected diesel ignition dosnt take place untill a certain compression is reached so all the fuel ignites at the same time, thereticaly giving a more powerful power stroke.
as for potential damage to motors i dunno my diesel burns less smoke and has more cleaner oil than befor mod and the fuel figures are quite accurate as i get aconsistant km per tank of fuel for yrs now, and thats on my bodgy put together rought as guts unit i made. it is currently out of the vehicle whilst i am making a new design, multiple cells with smaller plate in stainless or quality accrilic container which seem to work well also.
jees i can run on lol

martin


free power for all
McAlinden WA
 
CNC Pro
Newbie

Joined: 30/01/2008
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Posts: 3
Posted: 08:04pm 25 Feb 2008
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Hey Martin,
I would be very interested to see photos of your design(s).
Do you have any data as far as consumption of plates, “water/soda mix”, etc.?
Have you built a petrol version? Photos?

Tim
 
Jon Bennett
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Joined: 01/11/2007
Location: Australia
Posts: 27
Posted: 03:15am 26 Feb 2008
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Nearly all of the make and use type systems make Brown's gas which is a mixture of Hydrgogen and oxygen.
Storing Brown's gas is a risky deal, if you want to store the hydrogen for some time it would be best to make a setup that generates two streams being pure hydrogen and pure oxygen IMHO.
Efficiency of producing hydrogen and converting back into electricity is currentlyu less than battery efficiency, storing large volumes which is both generated and used at low rates may make it more atractive I guess.

Link below to a site showing basic concept
Experimental size Hydrogen generator

regards
jon
 
GWatPE

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Joined: 01/09/2006
Location: Australia
Posts: 2127
Posted: 05:56am 26 Feb 2008
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Hi Martin,

have you looked into the Joe cell? Apparently his cell makes orgone energy as well.

I am sure others know about it as well.

cheers, Gordon.


become more energy aware
 
martinjsto

Senior Member

Joined: 09/10/2007
Location: Australia
Posts: 149
Posted: 12:49pm 26 Feb 2008
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yes i have made a joe cell, not much luck with it, it made small amounts of hho or brown gas but the concept isnt to run the vehicle on that but the orgone enegy.
i wasnt able to reproduce any results to warent installation, no seeding etc. the unit is to be plumbed to a blank plug mounted to the side of the block of a motor and the energy is supose to transfer into the engin.
im not realy sure of that one, but the brown gas generator, using battery power maby wind power or better yet solar power on a vehicle will from my own experience, give positive results. only as a booster though, i dont think you could actualy run a vehicle just on water as is sugested on some sites.
i have been experimenting for about 18 month on the generator on and off, and have done a lot of research on the web about it, there is a lot of misleading information and people claim a lot of things. myers is one who made a unit that is used as a welder or gas torch, the same unit aparently runs vehicles purely on water, he spilts the molecules using high frequency pulses of electricity his method or frequency he uses is well hidden. he was aparently killed becouse of his knowledge, again im not to sure about that or how much truth is in it.
john aarons on utube has been doing a few years of video on the units mine are baced on his concept, his is a better design than most out there. oupower.com also has a section on brown gas.
a search on utube for water power or hydrogen will produce some iteresting results, but a lot are very dubiouse.
pics soon as i unearth the unit from bellow the f&p gear
i will try to find the actual unit i had installed im my vehicle, very simmilar to john aarons first design
martin



free power for all
McAlinden WA
 
martinjsto

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Joined: 09/10/2007
Location: Australia
Posts: 149
Posted: 01:14pm 26 Feb 2008
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yes cnc pro plates do corode i think the negative erodes whilst the positive builds up thats due to the transfer ions affect, but the general guide is the thinner the plates the better the production of gas, the joe cell uses 5 or 6 concentric rings of stainless steel assembled together as one cylinder and spaced apart by rubber spaces one solid s/s bolt through the center as a negative the positive on the external ring.



sory about the drawing




the steel must be 316 stainless about 2 mm thick, and the unit must be seeded through 4 stages.
the water / soda was about 3 table spoons to a liter but the best way is to see the amps drawn with clean water then add soda slowly as the amps rise quickly with a electrolite, you want to use as less amps as posible for max output of gas try to find the best combo but it varies depending on salts etc in the water suply, i usualy start with distilled water as bottled water contains salts.

i have not made a petrol version but it is exactly the same.
martin

free power for all
McAlinden WA
 
martinjsto

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Joined: 09/10/2007
Location: Australia
Posts: 149
Posted: 01:48pm 26 Feb 2008
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here is some pics of the old unit and test setup








this is the cell i will remove tomorow for a better pic












and the old unit i used in the pajero
the jacks in the side was for a water level sensor







thanks for the interest
martinEdited by martinjsto 2008-02-27
free power for all
McAlinden WA
 
PAPPY

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Joined: 16/08/2008
Location: United States
Posts: 1
Posted: 12:13am 16 Aug 2008
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This is probably too late to add to the discussion, but I thought I would add what I know, and what I think.
I know that I wouldn't want to use an electrolyte, in a hydrogen producing unit, it's too inefficient, but there is a patent that uses distilled water, and very high voltage, and low amps and no heat. Hard to sell in South Australia, and North Texas LOL
The US patent is #4936961, and uses 4"stainless steel tubing (1/2" inside 3/4") I have become interested in the unit, and surfed the net, but I find a lot of enthusiasm, and little real useable knowledge.
There is a company in Canada that sells the units, but I would rather make my own, and know what I really have. Hydrogen and oxygen mixture kinda scare me.
I saw a post with a question so I joined to see what people on the forum could tell me.
~PAPPY~
Edited by PAPPY 2008-08-17
~PAPPY~
 
tonyt
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Joined: 04/11/2008
Location: Australia
Posts: 9
Posted: 09:23am 04 Nov 2008
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Hi everyone. I am a newby to this forum.
Has anyone tried to use one of these hydrogen generators on a diesel????
Life is good.
 
martinjsto

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Joined: 09/10/2007
Location: Australia
Posts: 149
Posted: 09:57am 04 Nov 2008
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hi tonyt, my unit is made for my Mitsubishi pajero 4d56
this is the 4 cylinder inter cooled turbo diesel
as i stated earlier the results were limited but still there. i received about 7% improvement in fuel economy, the ability to get 50 to 60 % as some on the net state is somewhat exaggerated, you have to understand there is no free ride, you need lots of amps to split water this loads the alternator and therefor the motor, meaning you use more fuel to achieve the hydrogen to get better economy.
i think if you get 10 to 15% then you are doing very well. but you can get this by keeping the car in tune and correct tire inflation preasure.
im not saying they dont work as i believe they do but are limited. this is from my trials and errors
good luck
martin

free power for all
McAlinden WA
 
tonyt
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Joined: 04/11/2008
Location: Australia
Posts: 9
Posted: 10:06am 04 Nov 2008
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Hi Martin,
I have ssangyong musso 2.9 5 cylinder intercooled turbo diesel. i have made a generator for it and have some good results, up to 30%, between all the leaks I haven't had good long run out of it.
We resently bought a 100 series cruiser and have made one for it but have got no improvement at all, starting to get a bit confused as to why???
Life is good.
 
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