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Forum Index : Windmills : Helibug Axial Flux Alternator

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axlflx
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Joined: 19/08/2015
Location: United States
Posts: 19
Posted: 05:06pm 18 Aug 2015
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found searching...looks pretty cool....very neat coils
Helibug Axial Flux Alternator
 
Downwind

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Joined: 09/09/2009
Location: Australia
Posts: 2333
Posted: 02:33am 19 Aug 2015
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Neat looking, but at around 7 turns per coil i can only expect a 12v or lower mill at high current, also have you tried to buy flat copper wire? it is not easy to find at a cost effective price.

All the same it looks neat, even if its not very practical for a home build.

Pete.
Sometimes it just works
 
axlflx
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Joined: 19/08/2015
Location: United States
Posts: 19
Posted: 03:37am 19 Aug 2015
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that dont look like 7 turns or a flat wire....
 
govertical
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Joined: 11/12/2008
Location: United States
Posts: 383
Posted: 10:22am 19 Aug 2015
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Hi, it says coming soon. It is a presentation of what they can fabricate. CNC can make a nice looking item.
just because your a GURU or forum administer does not mean your always correct :)
 
axlflx
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Joined: 19/08/2015
Location: United States
Posts: 19
Posted: 03:42pm 19 Aug 2015
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that thing looks like more then 500 watts !
what would be the most practical rpm/volts/watts alternator for home use?
 
Gizmo

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Joined: 05/06/2004
Location: Australia
Posts: 5078
Posted: 08:17pm 19 Aug 2015
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Looking at the photos I would say it would be good as a teaching tool, to explain how alternators works, etc. I dont think it would be very efficient, or last very long as a windmill alternator. But is does look nice.

A better alternator would be something industrial, like a F&P Smartdrive, electric hub motor, big servo motor, etc.

Glenn
The best time to plant a tree was twenty years ago, the second best time is right now.
JAQ
 
electrondady1
Senior Member

Joined: 12/02/2009
Location: Canada
Posts: 208
Posted: 01:39am 20 Aug 2015
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I've been using my vertical mills on an electrolytic cell.
it loads the mill on as little as 2 volts.
at wind mill rpm this helicopter alternator could work for electrolysis
 
axlflx
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Joined: 19/08/2015
Location: United States
Posts: 19
Posted: 03:50am 20 Aug 2015
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that thing does'nt look like a toy....but, i can be wrong....

what do you guys think that alternator is capable of producing from your experience?...just a guess?
 
Gizmo

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Location: Australia
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Posted: 04:06am 20 Aug 2015
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At a guess, using the screws as a guide to its size, maybe 10 to 50 watts.
The best time to plant a tree was twenty years ago, the second best time is right now.
JAQ
 
axlflx
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Joined: 19/08/2015
Location: United States
Posts: 19
Posted: 05:35am 20 Aug 2015
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only?....thats totally useless
 
axlflx
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Joined: 19/08/2015
Location: United States
Posts: 19
Posted: 05:38am 22 Aug 2015
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that thing is a 750 watt alternator !
they updated the website with specs...
 
govertical
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Joined: 11/12/2008
Location: United States
Posts: 383
Posted: 05:50am 22 Aug 2015
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Thanks for the update. Please keep us notified.
just because your a GURU or forum administer does not mean your always correct :)
 
axlflx
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Joined: 19/08/2015
Location: United States
Posts: 19
Posted: 06:06am 22 Aug 2015
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its a 48 volt alternator....
will it work with mppt to charge 12v or 24v batteries?
 
govertical
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Joined: 11/12/2008
Location: United States
Posts: 383
Posted: 06:11am 22 Aug 2015
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Hi, as long as the alternator output voltage does not exceed the MPPT MAX input voltage.
just because your a GURU or forum administer does not mean your always correct :)
 
axlflx
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Joined: 19/08/2015
Location: United States
Posts: 19
Posted: 06:13am 22 Aug 2015
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oh ok....thank you !
 
Gizmo

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Joined: 05/06/2004
Location: Australia
Posts: 5078
Posted: 12:47pm 22 Aug 2015
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Guys, its a teaching tool only.

750w at 3000rpm! It would be cooking itself at that power, and 3000rpm is totally useless for windmill applications. Windmills need a cut in speed around 100 to 150 rpm, and max speed around 500 to 800 rpm. You could use gears or chain to gear the alternator up, but your looking at a 1:10 ratio! For practical reasons, a 1:2 ratio is about as far as you can go before losses take over and drain you power away.

If you take something like a F&P Smardrive motor, it has a cut in speed between 50 and 150 rpm, depending on how you configure it. It has a approx 1 watt to rpm ration, so at 300rpm, its making 300 watts. And you cant kill it with a stick. Thats why its a popular choice for a windmill alternator, and can be picked up for free if you look around.

Glenn
The best time to plant a tree was twenty years ago, the second best time is right now.
JAQ
 
axlflx
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Joined: 19/08/2015
Location: United States
Posts: 19
Posted: 01:49pm 22 Aug 2015
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750w at 2200 rpm

i think its totally doable with a 1:4 gear ratio....
cutin at 500...

still the specs looks better then the diy in my opinion.
 
govertical
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Joined: 11/12/2008
Location: United States
Posts: 383
Posted: 02:19pm 22 Aug 2015
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Hi, I look forward toward your results.
just because your a GURU or forum administer does not mean your always correct :)
 
axlflx
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Joined: 19/08/2015
Location: United States
Posts: 19
Posted: 02:26pm 22 Aug 2015
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yes, i will test it but, its going to take me a while....
i doubt that my results be different then the product video :)
 
Gizmo

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Joined: 05/06/2004
Location: Australia
Posts: 5078
Posted: 02:30pm 22 Aug 2015
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You are going to be very disappointed and you are wasting your time. Results on a test bench are very different to results on a windmill.
The best time to plant a tree was twenty years ago, the second best time is right now.
JAQ
 
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