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Forum Index : Windmills : Started on the big Lenz2 tower.

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Gizmo

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Joined: 05/06/2004
Location: Australia
Posts: 5078
Posted: 09:40am 05 Sep 2006
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Last weekend I started on the tower for my 2.4 meter high by 2 meter diameter Lenz2 windmill. The tower will be about 6 meters tall, latice type with guy wires, and will pivot down for maintenance.
I wanted a tower that was strong, and could be used for a variety of different VAWT windmills.
This is a 3 meter section of latice. The legs are 50mm angle, and the braces 25mm angle.

The bearing carrier. This will attach to the top of the tower, and is made from 8mm plate and a 700mm length of 120mm pipe. The eyelets are for attaching guy wires.

The bearing shown ( there will be another one under the carrier ) are 60mm id. These are a little overkill, but I wanted something strong and reliable. One day I would like to try a high speed Darrius, so strong bearings are a given.

More to come.

Glenn
The best time to plant a tree was twenty years ago, the second best time is right now.
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Gizmo

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Joined: 05/06/2004
Location: Australia
Posts: 5078
Posted: 08:32am 10 Sep 2006
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This weekend I aligned and welded up the brackets for the bearing holder to tower.

And this it the bottom pivot point of the tower. The idea, if it works, is I can tilt the tower over at this point. The base, yet to be made, is about 1 meter high and matches up with these pivot points.

Glenn
The best time to plant a tree was twenty years ago, the second best time is right now.
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dwyer
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Joined: 19/09/2005
Location: Australia
Posts: 574
Posted: 10:29am 10 Sep 2006
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Hey Glen
It this yellow metal file on the floor well l wonder if this yellow metal file belong to me??as l have been looking for it the same l have in my workshop got missing l resume one of my kids lost itAnyway frame is looking good to me and are you going galvanize or paint and also did you use Auto-cad ??



Dwyer the bushman
 
Gizmo

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Joined: 05/06/2004
Location: Australia
Posts: 5078
Posted: 11:22am 10 Sep 2006
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Hi Dwyer.

I dont see your name on the file! Can you prove its yours!



I was going to paint it, need to grap a pot of RustKill and give it a couple of coats. I did use a Cad program to design the tower, especially the tilt down angle, and the laser cut parts. I use a 2d cad program called "Profiler", used for Laser cutting but I use it for my general cad work as well.
The best time to plant a tree was twenty years ago, the second best time is right now.
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dwyer
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Joined: 19/09/2005
Location: Australia
Posts: 574
Posted: 12:10pm 10 Sep 2006
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Gimzo Quote
I use a 2d cad program called "Profiler",
Hi Gimzo I am not too sure what you mean by "Profiler" so what this do? as l have 3 difference Auto-cad and never heard of it ??





dwyer the bush man
 
Gizmo

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Joined: 05/06/2004
Location: Australia
Posts: 5078
Posted: 11:22pm 10 Sep 2006
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The program "Profiler" is great, once you know how to use it its one of the fastest cad packages out there. I do use Autocad or Rhino occasionally, but always end up going back to Profiler because its easy and fast to use.

I first used it on the first laser cutter I programmed for. Small Ozy made machine with a 300 watt slab resonatorhttp://www.axismotion.com/. The Profiler software comes with the machine and is free to download.
The best time to plant a tree was twenty years ago, the second best time is right now.
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brucedownunder2
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Joined: 14/09/2005
Location: Australia
Posts: 1548
Posted: 11:34pm 10 Sep 2006
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Hi Glenn, very professional job,as usual. Has the file got my initials on it --"Telecom" or "PMG", I used these initials way back --found plenty of my stuff around the country,strange that was ?.
I've got some "arms" for a vawt that I will one day start, at present we are experiencing 100 Kph winds. Mill is down.

Bruce
Bushboy
 
dwyer
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Joined: 19/09/2005
Location: Australia
Posts: 574
Posted: 11:55pm 10 Sep 2006
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Hi Gimzo
Thank for your kind information about program Profiler
And l will look in this program later on to-day and l haven’t use my auto-cad for the last two years because of my health and l am going back to Taft this year to refresh my memory as is easy to forget it and l building a Lenz2 is made of stainless steel which I got the material from my friend who own scrap metal business but not finish yet and will show some photos some next week


dwyer the bushman
 
RossW
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Joined: 25/02/2006
Location: Australia
Posts: 495
Posted: 12:02am 11 Sep 2006
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  brucedownunder2 said  
I've got some "arms" for a vawt that I will one day start, at present we are experiencing 100 Kph winds. Mill is down.
Bruce


I had 45-47 Kmh wind here on the weekend. Mill was making 20+ amps at 54 volts

(orHere if like me you need your glasses!)

We had 107 Kmh here in december and the carnage was unbelievable. Trees torn off, smashed and dumped in kit form where they had been.

I didn't see my turbine furl at 45 Kmh, but it was sure going like the clappers. I don't think I want to see it at 100!
 
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