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Forum Index : Windmills : How does this even work?

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wallablack

Senior Member

Joined: 10/08/2011
Location: Australia
Posts: 164
Posted: 11:44pm 06 May 2014
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Scouring the internet for wind controllers and found this little puppy...
A solar controller activating a clunker of a solenoid.
Looking at the wiring on this I am unable to see how it works from a solar controller...
LINKY

Seems as though the solar controllers "LIGHT" points operate the solenoid...BUT HOW?

Regards,
Slightly Confused...
Foolproof systems do not take into account the ingenuity of fools.
 
Madness

Guru

Joined: 08/10/2011
Location: Australia
Posts: 2498
Posted: 01:15am 07 May 2014
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It would be a very crude solar controller with poor regulation. How can it charge batteries properly, when it get to bulk charge maximum voltage all it can do is turn of the panels or turn on a dump load. Not the best way to charge your batteries.

Although my Outback MPPT solar controller does have a function to turn on a dump load, I have not really looked into what it is really designed for. I imagine you could use excess power to heat water or something, this would work with a wind generator connected to the system. But to maintain batteries properly you need more than a on off switch.Edited by Madness 2014-05-08
There are only 10 types of people in the world: those who understand binary, and those who don't.
 
kitestrings
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Joined: 23/04/2014
Location: United States
Posts: 102
Posted: 02:45am 07 May 2014
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I agree. Not a good way to charge batteries. Ideally you want 3-stage charging.

Madness, you might check out this link & discussion:

http://www.outbackpower.com/forum/viewtopic.php?f=29&t=2865& st=0&sk=t&sd=a&sid=d

We've been preheating water using the Outback Aux Diversion for several years now. It works great and uses energy that otherwise goes to waste. And, you don't have to sacrifice good battery maintenance.

~ks
 
kitestrings
Senior Member

Joined: 23/04/2014
Location: United States
Posts: 102
Posted: 02:49am 07 May 2014
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Here's ours:

http://www.fieldlines.com/index.php/topic,130053.msg845366.h tml#msg845366

best, ~kitestrings
 
wallablack

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Joined: 10/08/2011
Location: Australia
Posts: 164
Posted: 11:07am 07 May 2014
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Personally I use a PL20 with an external SSR and 2 rectifiers....the best in my eyes for wind IMO.

I just saw it an said WTF is this

Is the light activating the solenoid though?
Foolproof systems do not take into account the ingenuity of fools.
 
kitestrings
Senior Member

Joined: 23/04/2014
Location: United States
Posts: 102
Posted: 04:41am 08 May 2014
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  Quote  Personally I use a PL20 with an external SSR and 2 rectifiers....the best in my eyes for wind IMO.


wallablack, we're also using dual-rectifiers into a pair of MPPT charge controllers. I was referring to this,

  Quote  Although my Outback MPPT solar controller does have a function to turn on a dump load, I have not really looked into what it is really designed for. I imagine you could use excess power to heat water or something


I assumed here we were only talking about solar. The MX-60/80's can fetch lots more "opportunity" power with solar through aux diverion. I'm not suggesting using a solar controller for wind.

Regards, ~ks
 
wallablack

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Joined: 10/08/2011
Location: Australia
Posts: 164
Posted: 11:55am 08 May 2014
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The question was about how the solar controller controls the solenoid to dump.
I was just stating I use the PL20 for wind with 2 rectifiers, one for the dump load and one for the battery bank.
I never made mention of Outback as I totally understand how these work.

What I was asking is does the "light" connection of the solar controller activate the solenoid to activate the dump? I didn't think this was possible. I don't think it is a very good charging method but simply stumbled across it and wondered how it worked.

Foolproof systems do not take into account the ingenuity of fools.
 
kitestrings
Senior Member

Joined: 23/04/2014
Location: United States
Posts: 102
Posted: 03:01pm 08 May 2014
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wallaback,

Yes, I'm not sure we responded very well to the original question:

  Quote  Seems as though the solar controllers "LIGHT" points operate the solenoid


I don't think so. It looks to me to simply be a voltage triggered relay. It doesn't even appear to have adjustable set-points in this case.

There's a number of similar devices on the market. The problem IMO is they are often marketed as charge controllers. They are not. These are diversion controllers, meant to turn on an auxiliary load based on voltage. In theory you match the load on the end of thing to the available power and thereby maintain a steady voltage. The problem as you know is the sun, and less so the wind, don't behave in a very steady sort of way.

They seem inexpensive until you have to replace batteries that have been prematurely spent.

Sorry to have gotten off topic earlier.

~ks
 
solarwind

Regular Member

Joined: 03/02/2008
Location: South Africa
Posts: 51
Posted: 03:41am 09 May 2014
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  Madness said   It would be a very crude solar controller with poor regulation. How can it charge batteries properly, when it get to bulk charge maximum voltage all it can do is turn of the panels or turn on a dump load. Not the best way to charge your batteries.

Although my Outback MPPT solar controller does have a function to turn on a dump load, I have not really looked into what it is really designed for. I imagine you could use excess power to heat water or something, this would work with a wind generator connected to the system. But to maintain batteries properly you need more than a on off switch.


It might be a solution for some and the current rating is impressive, but I agree - not the best way to treat expensive batteries. Another concern in this design is when more than 12V system is controlled, i.e. 24V or 48V, then the sensing and the solenoid power is drawn from only one 12V section of the battery bank. If the sensing circuit is high impedance, no harm, but a solenoid draws more current than one thinks and this makes one battery to be discharged a little more than the others. Not good for equalisation over a period of time.

You don't have success until you've tried it!
 
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