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Forum Index : Solar : mppt/solar panel volts to high

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rgormley
Senior Member

Joined: 22/02/2006
Location: Australia
Posts: 245
Posted: 01:23am 04 Mar 2015
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i have a problem hoping someone can help with an idea?

have 6 Sharp NU-SOE3E panels
VOc=30v
Vpm=23.7

purchased a 30Amp MPPT charge regulator. GSC-2448

http://eastups.en.alibaba.com/product/318490272-210189250/12 _24_48Vdc_Solar_charger_controller_with_LCD_display_10A_60A_ Type_.html

the problem is the panel volts VOC today was 55 volts (have them 2 in series)
regulator said NOPE not happy, volts to high...

the upper max upper limit from the book is 48V and Working volts 29-38v

what can i do? in series gives me up to 55v on a sunny day and that is to high.

in parallel i`m only going to get 23.7v so it wont feed the MPPT regulator with enough volts...

What to do?
DC-DC voltage converter? expensive...
drop volts over large power diodes? (wasteful?)
????

Thanks.
 
davef
Guru

Joined: 14/05/2006
Location: New Zealand
Posts: 499
Posted: 04:52pm 04 Mar 2015
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Just checking ... are you trying to charge 24V batteries?

Your Vpm of 23.7V seems a high for one panel to charge 12V, I think mine is about 17Volts. Were the panels designed for 12V charging?

For my 24V system the charge controller can handle up to 90-100Volts, so an upper limit of 48Volts for a 24Volt controller does seem low.

I would consider putting a dump load (shunt regulator) that kicks in at 45Volts, if you didn't want to buy any controller. Seems a waste unless you could use it to heat water or something. How much current do you have "shunt" to get your panel voltage down to 45Volts, it might not be a lot.

Tracer 30A controller is about $200US from China.

 
rgormley
Senior Member

Joined: 22/02/2006
Location: Australia
Posts: 245
Posted: 09:52pm 04 Mar 2015
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it is a 24v bank i run.

after lots of playing, yes have come to the same conclusion.... need a better regulator....

now the Ebay/local hunt for a unit..

need a 40Amp unit to be safe....






 
rgormley
Senior Member

Joined: 22/02/2006
Location: Australia
Posts: 245
Posted: 09:14am 05 Mar 2015
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problem will be solved...

just bought a 40Amp tracer MPPT unit 100Voc input...
 
KarlJ

Guru

Joined: 19/05/2008
Location: Australia
Posts: 1178
Posted: 10:19pm 06 Mar 2015
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Ebay or Au seller?

Apolloenergy sells them here is Aus with a proper warranty
vs ebay your mandatory 30 days.

Luck favours the well prepared
 
rgormley
Senior Member

Joined: 22/02/2006
Location: Australia
Posts: 245
Posted: 11:17pm 06 Mar 2015
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  KarlJ said   Ebay or Au seller?

Apolloenergy sells them here is Aus with a proper warranty
vs ebay your mandatory 30 days.


$259 vic seller

Although i just spied on the Apollo website 2nd generation unit at $236

Really?? bugger it!!.....

Ps Karl , you installed my orig on grid system (i think?) via energy matters..


 
rgormley
Senior Member

Joined: 22/02/2006
Location: Australia
Posts: 245
Posted: 11:25pm 06 Mar 2015
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jey Karl, why is the older tracer more expensive than the new generation?

normally the newer stuff is more expensive?
 
Downwind

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Joined: 09/09/2009
Location: Australia
Posts: 2333
Posted: 03:31am 07 Mar 2015
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I would suggest you follow Karl's advice, as he is hands on in the industry, and not a guru due to post content, like many here.

Pete.
Sometimes it just works
 
Eugeneo

Newbie

Joined: 12/04/2015
Location: Canada
Posts: 20
Posted: 08:20pm 13 Apr 2015
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Now you can run 3 in series and 2 in parallel and go up to 6 AWG.
 
rgormley
Senior Member

Joined: 22/02/2006
Location: Australia
Posts: 245
Posted: 12:26pm 14 Apr 2015
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  Eugeneo said   Now you can run 3 in series and 2 in parallel and go up to 6 AWG.


the reg has a spec of 100 v max input (i have the older unit, yes i know the new "imporoved" model does 150V

the VOC on my panels are 30V

3 in series is pushing a little close for my liking (during edge effect?? may push upper limits of 100V on the REG)

i will keep it as is with 2 in series... (around ~60v VOC max)


as a side note, do these MPPT REG`s work better with higher voltages inputs. or is there a sweet spot? voltage wise?

ie: like 4 panels in series (120v) safety/dangerous at these levels though... but as for conversion inside the REG`s how do they fair???
 
Eugeneo

Newbie

Joined: 12/04/2015
Location: Canada
Posts: 20
Posted: 02:15pm 14 Apr 2015
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  rgormley said  

3 in series is pushing a little close for my liking (during edge effect?? may push upper limits of 100V on the REG)


i will keep it as is with 2 in series... (around ~60v VOC max)


as a side note, do these MPPT REG`s work better with higher voltages inputs. or is there a sweet spot? voltage wise?

ie: like 4 panels in series (120v) safety/dangerous at these levels though... but as for conversion inside the REG`s how do they fair???


I have used the TriStar MMPT in the past and I would assume they are about the same technology. I really like the TriStar unit because it has a RS485 Modbus slave feature. This allows you to adjust and monitor almost every aspect of the panel without any extra hardware. You can monitor the input power and the output power and see the controller loss.

Inside the MMPT controller generally consists of a buck regulator that does a quick voltage sweep to automatically find where the power is the highest.

P=IV. As the voltage increases you get more power until the current starts dropping off.

On my cells with a 30 VOC it sits at around 26 volts on a sunny day.

If you go with double the voltage on the output of the solar cells, you can literally 1/2 copper area of the wire size and still have less loss. Because P(loss)=I^2xR it's a very big advantage (you are decreasing I).

Also on a cloudy day, the higher the input voltage, the more room the controller has to synch down to create the amps.

The VOC rating is the voltage open circuit so there is very little current at this voltage. As soon as you put any load on it - it will drop fairly quickly to it's higher current rated area. Try to find the cell's data sheet and you will see what I mean. At this point you can decide what is 'safe'

Hope this helps. Good luck!


Edited by Eugeneo 2015-04-16
 
windy01
Newbie

Joined: 07/05/2015
Location: Australia
Posts: 3
Posted: 09:14pm 11 May 2015
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Schneider make a great regulator probably better than the Outback Flexmax 80
3Px3S configuration for most modules no problem
 
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