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Forum Index : Solar : Mate’s Off-Grid Install.

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Phil23
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Joined: 27/03/2016
Location: Australia
Posts: 1664
Posted: 02:46pm 17 Mar 2017
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Hi All,

A mate of mine has an 8kV off-grid system, being in for around 2 years.
2 inverters, the red thing for the batteries (Charger?),
24 batteries & I think 44 panels.

I usually take a look at it on weekends we visit; checkout what the inverters say & look at the control display for the charger.

Often hear the batteries bubbling like crazy & see charge voltages au at the 63V mark.

Other value I notice, besides battery capacity is "SOH", referring to the batteries.
Usually sitting around 86%. Does that mean they've degraded almost 15% in barely 2 years?

Really doesn't sound normal to me, but for many reasons it's not something I buy into.

Thoughts?

Phil

Edit:-

The batteries look a bit like these (from memory).



Edited by Phil23 2017-03-19
 
Phil23
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Joined: 27/03/2016
Location: Australia
Posts: 1664
Posted: 07:36pm 25 Mar 2017
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No Feedback at all?

It's the 63V that really stands out to me.
Surely that can't be right.
 
Gizmo

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Joined: 05/06/2004
Location: Australia
Posts: 5078
Posted: 12:38pm 26 Mar 2017
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Yep 63V too high, he's cooking the batteries.

I would find out more. Why is it set to those voltages, who set it up, what mode of charge controller is he using.

Glenn
The best time to plant a tree was twenty years ago, the second best time is right now.
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yahoo2

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Joined: 05/04/2011
Location: Australia
Posts: 1166
Posted: 09:11pm 26 Mar 2017
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Hi Phil,
We are happy to help but if you want us to help, you need to be willing to put a little intellectual effort into this.
Perhaps there is something badly lost in translation, reading it on the screen, it kinda reads like you dont give a stuff. I cant speak for anyone else, I get hundreds of requests for free information every year from people with a poor attitude, after 20 years of this, I find it very tough, it really wears me down.

if I have grossly misunderstood your post I am sorry.

You haven't given us much detail about his setup, that makes it particularly hard.

I would say ignore the SOH number for now, it could be true or false for any number of reasons, in the short term it is not really important, you can check and calibrate it later.

to troubleshoot the high voltage you need to be there looking at things when the batteries are fully charged and the sun is decent and there are no other electrical loads, not early in the morning when they are naturally at a lower voltage from overnight use.
A multimeter or two is needed to check voltages, a DC clamp meter would be very handy if you can find one. Clamp meters save a lot of time.

it helps to be able to read some leds or a screen to see what the charge controller thinks it is doing and to have a list of what the expected voltages are for that particular mode.

for wet lead acid cells
I expect absorption phase to be set between 56-59 volts
float between 54 and 54.5 volts
resting (no charging or load) the battery should sit between 50 and 51 volts

and equalization set to happen once every 25 days or maybe 2 months or so. it can run in this mode for days until certain time and voltage conditions are met. depending on the manufactures specs this could be anything from 59.5 volts to 66 volts or a cumulative two hours.


we need to logically work through a list of possible causes/symptoms
things like,


charging system has been deliberately or accidentally bypassed somehow
short circuited mosfets
it is stuck in a continuous loop charging in equalization mode
faulty temperature sensor
faulty or damaged voltage or current sensors or maybe dodgy wiring
incorrect settings
software glitchs
floating earth voltages, maybe from multiple ground points

the most important thing is to focus on one thing at a time (preferably the simplest and cheapest to fix first) and be methodical until you are completely satisfied that is not the problem then move to the next thing to check.
if you guys start tinkering and button pushing and throwing around ideas, you may as well pack up and go to the pub.
cheers Yahoo
Let us know what you come up with
I'm confused, no wait... maybe I'm not...
 
Phil23
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Joined: 27/03/2016
Location: Australia
Posts: 1664
Posted: 09:52am 28 Mar 2017
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  yahoo2 said   Hi Phil,
We are happy to help but if you want us to help, you need to be willing to put a little intellectual effort into this.[/quote]

Yeah sorry about the poor opening, I'd intended to get full details before asking, photos, exact specs etc, but haven't been out in a while, sot thought I'd ask verbose.
[Quote]A multimeter or two is needed to check voltages, a DC clamp meter would be very handy if you can find one. Clamp meters save a lot of time.[/quote]

Have numerous of each, so will look in the future.


[quote]for wet lead acid cells
I expect absorption phase to be set between 56-59 volts
float between 54 and 54.5 volts
resting (no charging or load) the battery should sit between 50 and 51 volts[/quote]

That's more like I expected...

[quote]and equalization set to happen once every 25 days or maybe 2 months or so. it can run in this mode for days until certain time and voltage conditions are met. depending on the manufactures specs this could be anything from 59.5 volts to 66 volts or a cumulative two hours.[/quote]

Have been there on a few consecutive days & weekends, (Sat & Sundays 4 weeks running), and seen the high voltage & boiling.

Noticed on those occasions the display indicated next equalisation was weeks away.
Don't remember the mode, it certainly wasn't Equalisation mode, but "Boost" maybe rings a bell.

PM'd you Gizmo & Yahoo.
No need to reply privately, just though that bit of info might help back in here.

Assume installation may not be finalised in terms of system settings.

I will get more data, just thought I'd give an "Uneducated" opservation to start with.Edited by Phil23 2017-03-29
 
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